PTP aluminum foil (Press Through Packaging Aluminum Foil) is a widely used packaging material in the pharmaceutical, food, and nutritional supplement industries. Its core features include high barrier performance, moisture resistance, light shielding, and easy push-through functionality. Manufactured through a composite process combining aluminum foil and heat-seal coating, PTP foil effectively protects the contents from environmental factors such as oxygen, moisture, and UV light, while offering ease of use for consumers. It is a key material in pharmaceutical blister packaging and premium sealed packaging applications.
Structure and Composition
Layer | Material / Function | Thickness Range | Function |
Outer Layer | Aluminum foil base material | 20–40 μm | Core barrier layer: light-proof, moisture-proof, oxygen-resistant |
Middle Layer | Printed coating (optional) | 1–3 μm | Printed logos, brand information |
Inner Layer | Heat-seal coating (PVC, PVC/PVDC, ALU) | 3–6 μm | Bonds with blister plastics (PVC/PVDC) through heat sealing |
Protective Layer | Protective film (optional) | 5–10 μm | Prevents surface scratches and oxidation of aluminum foil |
Key Features of PTP Foil
High Barrier Protection: Offers 100% resistance to oxygen, moisture, and UV rays, extending product shelf life and maintaining pharmaceutical stability.
Pharmaceutical Safety: Free from plasticizers and low in heavy metal residues; complies with FDA and EU pharmaceutical packaging standards.
User-Friendly: Easy push-through design ideal for elderly or pediatric use, improving medication adherence.
Printable for Traceability: Supports coding and printing of batch numbers, QR codes, anti-counterfeiting labels, etc.
Cost-Effective: Compatible with high-speed blister packaging machines; low material wastage and high production efficiency.
Sustainability Options: Available in water-soluble or recyclable designs to meet eco-friendly pharmaceutical packaging trends.
Specifications of Pharmaceutical PTP Aluminum Foil
Alloy | 1100, 1200, 1235, 1145, 3003, 8006, 8011, 8011A, 8079 |
Temper | O, H18 |
Thickness | 0.018–0.100 mm |
Thickness Tolerance | ±4% to ±6% |
Width | 200–1500 mm |
Width Tolerance | ±1.0 to ±1.5 mm |
Core ID | 76 / 152 mm |
Outer Diameter | 300–1200 mm |
Mechanical properties of aluminum foil for PTP
Grades | Temper | Thickness/mm | Tensile strength/Mpa | Elongation/% |
1235 | O | 0.018-0.025 | 40-100 | 1 |
>0.025~0.040 | 50-110 | 4 | ||
>0.040-0.100 | 55-110 | 8 | ||
1100, 1200, 1235 | H18 | 0.018-0.100 | ≥135 | - |
1100, 1200 | O | 0.018-0.025 | 40-100 | 1 |
>0.025-0.040 | 50-110 | 3 | ||
>0.040-0.100 | 55-110 | 6 | ||
3003 | O | 0.018-0.025 | 80-130 | 1 |
>0.025-0.040 | 80-130 | 4 | ||
>0.040-0.100 | 80-130 | 8 | ||
8006 | O | 0.018-0.025 | 80-140 | 1 |
>0.025-0.040 | 85-140 | 2 | ||
>0.040-0.100 | 90-145 | 6 | ||
H18 | 0.018-0.100 | ≥180 | 1 | |
8011, 8011A, 8079 | O | 0.018-0.025 | 55-105 | 1 |
>0.025-0.040 | 60-110 | 4 | ||
>0.040-0.100 | 60-120 | 8 | ||
H18 | 0.018-0.100 | ≥150 | 1 |
Wide Applications of PTP Aluminum Foil
Pharmaceutical Industry
Blister Packaging for Tablets & Capsules: PTP foil pairs with PVC, PVDC/PVC, or PP substrates to create sealed blister packs that shield products from oxidation and humidity.
High-End Drug Protection: Composite aluminum foil structures offer superior barrier performance, suitable for moisture-sensitive drugs.
Food Industry
Packaging for Confectionery & Chocolates: Ideal for blister-style packaging of chewing gum and chocolates, providing both freshness and visual appeal.
Extended Shelf Life: Effectively blocks oxygen and moisture, reducing oxidation and food spoilage, and supporting low-carbon packaging solutions.
Cosmetics Industry
Protective Sealing: Safeguards cosmetic products from external contamination, while allowing brand identity to be showcased through surface printing.
Printed PTP Foil Options
Plain Foil (Unprinted)
Printed Foil:
Single-side or double-side printing
One-color, two-color, multicolor printing
Specialty designs: gold foil (single/double), green background, color customization
Anti-Counterfeit Features:
Microtext, hidden patterns, front & back design printing
Single-side or double-side printing available to meet visual and regulatory requirements